The machine consists of seven units :
Conveyor with forward and back ways
Rotating empty container feeder
Rotating liquid filling and valve crimping star system
Rotating gas filling star system
The Working Principle
The operators put the empty containers on the rotating feeder table and by the rotating feeder the containers start to move on conveyor automatically.
On the 2nd unit, empty containers enter rotating star system to be filled and crimped automatically. There are 2 filling nozzles and 1 crimping head. The filling process is a completing system which is on the first nozzle the container gets filled half, on the 2nd nozzle the remaining part of container gets filled, this system makes the filling process much faster and efficient. After the filling process the operator puts the valves manually on the already filled containers, then these valves are crimped automatically. ( valves can be inserted full automatically as well according to demand )
After the filling and crimping process the containers move on to 3rd and last unit which is gassing. There are 2 gassing heads ( according to your demand, it can be 4 pieces as well, it is up to the volume of the gas to be filled in container ) After the gassing process, while the containers move on the conveyor until boxing , the operators put the actuators, and hoods on valves to end the manufacturing process. Actuators can be applied on valves full automatically as well according to demand. The operating and maintenance of the machine is very easy and simple.
The machine does work only if :
Enough air pressure provided
Conveyor is moving
Liquid filling wouldn’t start if the container is not in place.
Crimping wouldn’t start if the container is not in place
Gassing wouldn’t start if he requested gas isn’t provided
Filling of liquid and gas pumping are volumetric and with high accuracy. The machine is pneumatic , and only the conveyor motor is electrical.
TECHNICAL DETAILS
Length of Conveyor : 6000mm , 304 stainless steel
Rotary Container Feeding Table : 800 mm x 1000 mm , 304 stainless steel
Height of Conveyor : 850 mm
Height of Machine : 1650 mm
Width of Machine : 1050 mm
Length of Machine : 6600 mm
Liquid Filling Volume Range : 25 ml – 250ml , 2 nozzles
Capping Unit: 1 unit
Gas Filling Volume Range : 10 ml – 200 ml , 2 nozzles
Star System : 35-45-52-58-66mm , 10 pieces
Sensitivity of Filling : +/-%0.3gram
Control System : Pneumatic Werkom brand
Gas types to be Filled : LPG , FRON DIMETILEN ETER
Capacity : 1.500 - 3.000 pieces / hour
Air Pressure : 8 bar
Air Consumption : 1.800 liters / minute
Note: Our company, if requires, may make changes in technical specifications of machine without prior notice
Made in Turkey