General Features:
This machine has PLC Computer programming and HMI operation interface, speed adjustment with variable frequency and electronic brake features. Since the machine has entered into the market, it has a very good prestige and reputation because of its excellent practices by combining all devices in a single machine. It is an ideal choice for you in production of high quality toilet rolls and kitchen towels and also, it can increase the economic advantages by reducing the consumption.
Makine listesi:
Automatic Start-Stop Fully Automatic Toilet Paper & Towel line with Micro and Macro Embossing
• N°1 Unwinders Mod: SM-TK1200
• Embosser/Laminator- Mod: Towel SM-TKH
• Embosser/Laminator- Mod: Toilet SM-TKt
• Rewinder Mod:. SM-TK150
Bu ünitelerin tamamı Beyaz renkte saç muhafaza ile kaplanacaktır. Her üniteye giriş için kapılar ve bütün muhafazada pleksi glas pencereler ile donatılacaktır. Bütün kapılarda stop sensörleri mevcut olup kapıların herhangi birinin açılması durumunda bütün hat duracaktır.
Optional on
• Second Spare Roller Set
• 2 Color Cantral Type Printing (Optional)
Technicial Specifications
Unwinders Mod SM-TK1200
Maximum Roll Diameter: 1200 mm
Min / max paper width: 1100 - 1600 mm
Speed: 150 Meters / Minute
Max. Reel diameter: 1200 mm
Expansion shaft system for main pulleys: Standard
Side slide of the roller (with expandable shaft): - / + 35 mm
Spindle system Standard
Loosening belts: 1
Transmission: Mechanical
Automatic paper Voltage adjustment: thanks to the dancer roll
Pneumatic loading handles: Standard
Installed power: 15 Kw (Main Motor)
Air consumption at 7 bar: 300 lt / min
Max reel weight:
Expansion shaft system for main pulleys: 1800 kg (with a width of at least 1600 mm paper) *
Spindle-free system: 2300kg (with paper width of at least 2700 mm) *
Machine weight: 1000 kg
Housing thickness: 25 mm
Power supply: 380/460 V 3 Phase 50/60 Hz
Technicial Specifications
Embosser/Laminator- Mod: Towel SM-TKH
Max. Main roll width: 1600 mm.
Frame thickness: 40 mm
Pressure setting: Pneumatic
Steel embossing diameter: 294mm
Rubber roller diameter: 314 mm
Embossing type: Point-to-point or Nested (decided by buyer)
Embosser pattern technology: Engraved (Laser)
Bonding type: The glue is applied to higher parts of the embossed web.
Glue tank: Stainless tank
Glue Anilox Roll: Steel Coil
Glue application roller: Rubber roller
Glue rotating in anilox cylinder: released by individual motor
Glue level control: with liquid control unit With Blad System
Opening / closing the lamination unit: Pneumatic
Motor power: 15 KW (takes its power from main engine)
Encoder: From Japan
Inverter: OMRON (mounted inside the electrically controlled box)
The components of the embossing and lamination unit
Embosser steel roller: 2 pcs (installed on machine)
Embosser rubber roller: 2 pcs (installed on machine)
Glue anilox roller : 1 pc (installed on machine)
Glue application rubber roller: 1 pc (installed on machine)
Glue tank: 1 pc (installed on machine)
Main motor : 1 pc (installed on machine)
Inverter: 1 pc (installed on machine)
Glue level controller: 1 pc (installed on machine)
Speed-reducing motor: 1 pc(installed on machine)
Functional description of the embossing and lamination unit
Relief open and attractive
Applying adhesive even to the paper web.
Sealing is fixed.
Machine Weight: 1500kg
Housing thickness: 25 mm
Technicial Specifications
Embosser/Laminator- Toilet SM-TKT
Max. parent roll width: 1600 mm.
Frame thickness: 40 mm
Pressure adjust: Pneumatic
Diameter of steel embosser: 294 mm
Diameter of rubber roller: 314 mm
Embossing type: Nested(decide by buyer)
Embosser pattern technology: Engraved (Laser)
Gluing type: Glue apply on the higher portions of the embossed web.
Glue tank: Stainless tank
Glue Anilox roller: Steel Roller
Glue application roller: Rubber roller
Rotating on glue anilox roller: Drived by individual motor
Glue level control: by liquid controller
Open/Close of Lamination unit: Pneumatic
Motor power: 22 KW
Encoder: from Japan
Inverter: OMRON ( installed inside the electric controlled box)
The components of the embossing and lamination unit
Embosser steel roller: 2 pcs (installed on machine)
Embosser rubber roller: 2 pcs (installed on machine)
Glue anilox roller: 1 pc (installed on machine)
Glue application rubber roller: 1 pc (installed on machine)
Glue tank: 1 pc (installed on machine)
Main motor: 1 pc (installed on machine)
Inverter: 1 pc (installed on machine)
Glue level controller: 1 pc (installed on machine)
Speed-reducing motor: 1 pc(installed on machine)
Function description of the embossing &lamination unit
Embossing is clear and attractive
Even glue-application on paper web.
Gluing is stable.
Body thickness: 25 mm
Machine Weight: 1300 kg
Technicial Specifications
Rewinder Mod .SM-TK150
Top roll Max. Width: 1600 mm
Thickness of construction frame: 40 mm, after strain relief.
Design speed: 250 m / min.
Warranty production speed: 150 m / min according to different product specifications,
Finished Product Outside Diameter: 90-150mm
Finished Product Core Outer Diameter: 35-50mm
Drilling size: 90-135 mm adjustable, adjustable by adjusting the handwheel (stepless adjustment)
Perforated size tolerance: ± 1mm
Web Break Mode: Positive break in machine.
One rotating perforated roller with 4 screwed anvil blades mounted on it.
One fixed-hole roller with 2 razor blades suitable for the production of toilet roll and kitchen towel.
Winding unit:
Synchronized automatic tube loading, gluing, edge gluing, cutting.
Paper weight to be used: 13-28g / m2 (single layer)
The machine shall be equipped with warning system (light) & automatic stop system against paper breaks and bobbin finish
HMI operating interface with PLC control, speed control frequency-converter, touch screen.
Automatic leaf count calculation and hardness of the finished product are controlled by air pressure and electron.
Micro computer (computer) product hardness control.
Synchronized automatic tube loading, gluing, edge gluing, cutting.
PLC: OMRON or MITSIBUSHI (mounted inside electrical control box)
Touch screen: OMRON
Inverter: OMRON (mounted inside the electrical control box)
Encoder: From Japan
Servo motor control system: OMRON (mounted inside electrical control box)
Main power: 15 KW
Components of the winder unit:
1 Electrical control box
1 Set Main drive motor (attached to the machine)
1 rotating perforated roll (attached to the machine)
1 fixed hole roll (attached to the machine)
1 lower roll roller (attached to the machine)
1 rear winding roller (attached to the machine)
1 drive cylinder combination (attached to the machine)
1 piece of paper spread rubber roller (attached to the machine)
1 set Automatic core receiving unit (attached to the machine)
1 Set Touch Screen (attached to the machine)
1 PLC controller (mounted inside the electrically controlled box)
1 set of inverter (mounted inside the electrically controlled box)
Total Line:
Size: L: 7500mm W: 2100mm H: 2100mm
Housing thickness: 25 mm
Weight: 12000 Kg
Brand of materials:
Electronic Driver: OMRON Symac NJ or MITSIBUCHI
Servo Motors: Omron Symac Nj
Omron 7 Inch Screen
Pneumatic Component SMC Japanese or FESTO German
Other consumables: Shineder German
All Bearing SS 304 SKF brand
Chains: French
The machine is painted with water and corrosion resistant two-component epoxy primer and paint.
Note: Our company may change the technical specifications of the machine without any prior notice.
Origin: Turkish