KMS800 SOAP MOLDING FINISH LINE 800-1200 KG HOUR
 
Category
:
MACHINES FOR MOULDING SOAP (EKO)
Product Name
:
KMS800 SOAP MOLDING FINISH LINE 800-1200 KG HOUR
Product Description
:
Soap finishing consists of several working stages : pre-refining, mixing, refining and extrusion, stamping and packaging. A line with less refining stages (i.e. one Simplex Refiner and one Duplex Vacuum Plodder) is indicated to produce a limited variety of soaps (i.e. lightly coloured toilet soaps). Lines with more refining stages (additional Three Roll-Mill) can produce soaps with large amount of additives and, in certain controlled conditions, synthetic products and translucent soaps. The Transavon family of plodders make it possible to use them in four types of combinations with minimum space requirement, minimum power and utility consumption.
 
Request a Bid
Required Field:Longeur 27 meter * Largeur 6 meter * Hauteur 4 meter
Total Electricity Consumption:125 KW / 380 V/ 3 PHASE (Utilise 60%)
Origin:TURQUE
Capacity:800-1200 kg/Heure
Number of Employees:5
Required / Air, Water and Fuel:6 Bar Air Presseure / 500 L Munite
Products
SOAP MOLDING FINISH LINE 800-1200 KG HOUR (KMS800)
TECHNICAL CHARACTERISTICS OF FINISH LINE
 
1-Mixer Feedband: 
a) Length: 541 cm, width: 57 cm, height: 25 cm, weight: 192 kg,
b) Granule feed band for the mixer,
c) Palette has been used in 40 mm height with the interval of 400 mm, the color is white,
d) Engine power is 1.1 kw.
 
2- Mixer:
a) Length: 249 cm, width: 245 cm, height: 219 cm, weight: 1133 kg,
b) Granule with the capacity of 300 kg, dye and essence mixer,                  
c) Surfaces contacting with soap are 304 quality stainless (chromium),
d) Mixer is assembled onto 4 pieces of loadcells, (weighbridge)
e) Lower cover of mixer has engine, engine power is 0,75 kw.
f) Engine power of the mixer is 11 kw.
 
3- Duplex Extruder Under Mixer:
a) Length: 500 cm, width: 160 cm, height: 2431 cm, weight: 5045 kg,
b) Top extruder spiral diameter is 290 mm*1440 mm,
c) Bottom extruder spiral diameter is 290 mm*1440 mm,
d) Spiral stern-tube liners (internal wall) are water-cooled and stainless (chromium) has been used,
e) It has 1000 kg capacity per hour and vacuum chamber,
f) Top tray contacting with soap, spiral stern-tubes are 304 quality stainless (chromium),
g) Spirals are ethel 171 special alloy aluminum,
h) Top engine 18,5 kw, bottom engine 18,5 kw
 
4- Feedband:
a) Length: 510  cm, width: 65 cm, height: 62 cm, weight: 155 kg,
b) Palette has been used in 40 mm height with the interval of 400 mm, the color is white,
c) Engine power is 1,1 kw.
 
5- Duplex Vacuumed Soap Bar Machine (Extruder):
a) Length: 500 cm, width: 160 cm, height: 241cm, weight: 5045 kg,
b) Top extruder spiral diameter is 290 mm*1440 mm,

c) Bottom extruder spiral diameter is 290 mm*1440 mm,

d) Spiral stern-tube liners (internal wall) are water-cooled and stainless (chromium) has been used,
e) It has 500-800 kg capacity per hour and vacuum chamber,
f) Soap output has 1800 watt thermostatic heater, 

g) Top tray contacting with soap, spiral stern-tubes, vacuum chamber and conic cap are 304 quality stainless (chromium),
h) Spirals are ethel 171 special alloy aluminum,
ı) Top engine has 18,5 kw speed control device, bottom engine has 18,5 kw speed control device. 
 
6- Automatic Guillotine Cutter: 
a) Length: 242 cm, width: 57 cm, height: 125 cm, weight: 244 kg,
b) Electronic soap cutting, milimetric length set,

c) Automatic speed set,

d) 40*100 mm air piston, 
e) Soap bar measurement with encoder,

f) Soap feedband from cutter to stamp machine 0,37 kw engine.
 
7- Soap Stamping machine (Stamp):
a) Length: 375 cm, width: 237 cm, height: 181 cm, weight: 3233 kg,
b) Maximum 100 cycles/minute 

c) ) Hotel soap can be attached with 4 moulds between 15*30 gr., washbasin and toilet soap can be attached with 3 moulds between 60*75 gr., 2 moulds between 80*110 gr., 1 mould between 120*150 gr., bathroom and laundry soap mould can be attached with 1 mould between 100*250 gr.     
d) It has capacity of 800-1200 kg/hour,

e) 5,5 kw engine and speed control device,

f) Soap input band 0,37 kw engine,

g) Soap output band 0,37 kw engine with speed control device.
 
8- Double Transferring Return Band:
a) Length: 649 cm, width: 65 cm, height: 62 cm, weight: 197 kg,
b) Palette has been used in 40 mm height with the interval of 400 mm, the color is white,
c) Engine power is 1,1 kw.

d) Length: 340 cm, width: 65 cm, height: 100 cm
e) Plain band has been used, the color is white.

f) Engine power is 0,75 kw.
 
9- Two Partitioned -,+ Cooler:
a) Length: 305 cm, width: 110 cm, height: 170 cm, weight: 1080 kg,
b) Minus cooling –20 degrees,

c) Plus cooling +15 degrees,

d) Two pieces of circulation pumps,
e) Engine power is 15 kw.
 
10- Vacuum Pump:
a) Length: 85 cm, width: 68 cm, height: 64 cm, weight: 100 kg,
b) 150 cubic meters of lubricated system is 760mm/hg.

c) Engine power is 4 kw.
 
11- Panelboard:
a) Length: 120 cm, width: 76 cm, height: 120 cm, weight: 251 kg,
b) Electric using panelboard of all machines.
 
12- Air Compressor:
a) Length: 180 cm, width: 70 cm, height: 380 cm, weight: 499 kg,
b) It has 300 Lt capacity.

c) 6-8 bars
d) Engine power is 3 kw.
 
13) List of Set and Spare Parts Provided with the Machine as Free of Charge:
a) Small Bands,

b) Thermostatic Heater, 

c) Vacuum Lifter Tires,

d) Air Valves,

e) Grease Pump,

f) Extruder perforated mirror and conic countersinking wrench,
g) Open end wrench set,

h) Allen wrench set, 

ı) Instructions for use, 

j) Tool Box
k) Heat and vacuum indicator,

l) Air conditioner 
 
14) Soap Moulds: 
a) 60 gr. soap mould 
b) 75 gr. soap mould 
c) 100 gr. soap mould 
d) 125 gr. soap mould 
Machine is painted by water and corrosion resistant two-component epoxy primer and paint.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey