Category
:
FULL AUTOMATIC LINE FOR MUFFINS AND CUP-CAKES (ECO)
Product Name
:
COMPLETE MUFFINS AND CUP-CAKES PRODUCTION PLANT 750-800 KG-H-ECO
Product Description
:
For large productions. Made of: Special paper-cup machine_SA + Special Muffins filling machine_SMA+ Special injector machine_IA injected. All the machines have a double row of dispensers and nozzles. Other aplication coming Dought mixer, Centrıfuge Eggs, Cake Bakıng Oven, Transport- Coolıng And Cake Transport Bands The control for the system will be done by P.L.C .(DELTA) All the units will be operated by touchmatic screens.All transport units and conveyors frames are made of CrNi 304 for hygienic conditions.
Required Field:55 mt x 25 mt x 6 mt
Total Electricity Consumption:70 KW / 380 V/ 3 PHASE
Origin:TURQUE
Capacity:750-800 KG/H
Number of Employees:10
Required / Air, Water and Fuel:30 m³ / h. Natural Gas/ 6 Bar Air Pressure 500 Lt Mun.
Products
CENTRIFUGE EGGS (CH 150)
The shells are automatically deposited in the container.
 
TECHNICAL FEATURES
Dimensions: 64 * 67 * 93
Work: automatic
Capacty eufs: Max. 20,000
Weight: 78 kg
KW: 400 v 1.1 to 50 Hz
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
DOUGH KNEADING PLANET MACHINE (SM450)
This machine capacity is 450 kg.
Mixer body’s thickness is 4 mm and from AISI 304 quality.
Mixer body have fixed anchor.
Moving mixer anchor is working with speed control device.
Engine power is 7,5 kW and Yılmaz redüktör brand.
Mixer have a two cover 1. Cover for safety 2. Cover is normal cover.  Mixer dough exit part’s diameter is 125mm.
This machine have a control panel.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey 
STROGE TANK (SM450-E)
Tank capacity is 450 kg.
Tank body’ thickness is 3 mm and from AISI 304 quality.  
Tank’s base is conical.
This tank have 125 mm unloading place.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey 
SYSTEM OF TRANSFERING TO FILLING BAG (P30)
Dough take in depositors receptacle from rest boiler by dough level sensor.
Rest boiler has 3 pcs pump and valve.
Dough transport pipes is complete AISI 304 quality.
Pipes is bushed connevtion .easy can assembly and disassembly.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey 
AUTOMATIC PAPER-CUP MACHINE (SA40)
The Automatic Paper-Cup Machine is the most suitable when you need to relea- se on the moving around the trays and the cup-paper placing. Fast and efficient machine for placing trays and dispensing paper-cups, moulds or others containers on the trays, being ready to make the filling process. With chain conveyor system wich is adapted all kind of trays. Easy magazine loading without interrupting production. It is usual for this machine to be connected in a production line with a Muffins Filling Ma- chine or a Cake Filling Machine. The machine are sturdy and being built to work 24 hours. It needs no maintenance (no greasing). To make easy the machine transport they have wheels. Made of AISI304 stainless steel and suitable for processing food products materials.
 
TECHNICAL FEATURES
Width of trays of (cm) : 545- 685 - 800 cm
Average speed (cycle/second) Average as paper: 1/3,5
Paper-cup units: to choose
Dimensions W x B x H (cm)*: 110 x 90 x 168
Weight (Kg): 255
Motor (Kw) - 220/380 V. III : 3 motors 0,37 / 0,18 / 2,2
Electrical consumption max. (Kw): 3,5
The technical features may vary according to the type of product / * Sizes without chain conveyor
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
EXTRA FORMAT FOR DIFFERENT MODEL (Optional equipment) (SMA40-E)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATIC MUFFINS & CUP-CAKES FILLING MACHINE (SC-500)
The Cup-Cakes & Muffins Filling Machines are the most suitables to fill soft or semi-soft doughs, like cup-cakes, wich con- tain solids like: raisins, chocolate pieces, almonds, lemon, rice, pine kernels, etc. with about 15 mm diameter.
The volumetric dosage of the product is exact, not being roller ensures the same dose in all nozzles. Mechanical control of do- sing allows very accurate weight regulation. This dosing system allows us to work with a wide range of viscosities.
The machine are sturdy and being built to work 24 hours. It needs no maintenance (no greasing). Thanks its new ligther chassis, the cleaning works are faster. Made of AISI304 stainless steel and suitable for processing food products materials.
 
TECHNICAL INFORMATION:
For width trays: 545- 685 - 800 cm (SC-500)
Producction: 170 - 230 trats/h, depending on the model.
Nº nozzels on demand.
Dosage capacity: From 10 to 200 cc. by dose.
Tank capacity: 60 (SCD-500) liter.
Sizes (width x base x height): 250 x 80 x 155 (SC500) cm.
Weight: 180 Kg.
1 motors of 1/8 C.V. 220 V mono-phases.
Power consumption: 1 Kw
Needs compressed air.
Air consumption: 190 lt/min
Recommended work pressure: 6 bar
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
PNEUMATIC SUGAR TANK (Optional equipment) (SC-500-2)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
SPRINKLING ATTACHMENT (Optional equipment) (SC-500-3)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
350 PLATES WITH TEFLON (SMP-T)
It is made of special alloy sheet material where 6x6=36 chambers for the cakes on it. Cooking is done on 30 gr and 55 gr pan group. 250 pans will be used. Pans are coated with teflon.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATION SYSTEM OF OVEN INLET  (FGS2)
It consists of fast roller and band system where feeding can be done in 2 groups of the cake pans. After the oven the pans are transfered to the cooling band with 80 Cm width and 6 m length, so the cooling will be done easily. The hot air is discharged by upwards fan in order to fulfill correct cooling. Taking off will be done with special conveyors, which are all controlled with P.L.C system
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
CAKE BAKING OVEN (SF22-30)
Cake baking oven with 22000 mm band width and 30mt length with 3 burning chambers. Outside width of oven is 25000 mm. Oven is thermo-cycle type with canals and baking height is 250 mm. Gas distribution canals are made of CrNi material. Burning and baking chambers are controlled with P.L.C systems. Natural gas burner will be used in oven. Power consumption is 4 kW with  gearbox group. Wire band conveying system will be used and rollers will be designed according to this. Wire band will be tensioned by weighting system.
 
TECHNICAL INFORMATION:
- Number Zone: 3
- Electricity Abstract: 380 V 50 Hz
- Control Voltage: 24V
- Heating Type: Indirect
- İnlet Tape: 2 m
- Outlet tape: 2 m
- Energy: Natural Gas
- Number of burner: 3
- Cooking time: 15-30 minutes
- Electronic Speed Control System
- Automatic Belt Alignment System
- Drum Diameter: 450mm
- Gear Drive System
- Drum with manpower in emergency cycle
- Provided with rock wool insulation
- Surveillance Window
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATION SYSTEM OF OVEN OUTLET (FÇS2)
It consists of fast roller and band system where feeding can be done in 2 groups of the cake pans. After the oven the pans are transfered to the cooling band with 40 Cm width and 6 m length, so the cooling will be done easily. The hot air is discharged by upwards fan in order to fulfill correct cooling. Taking off will be done with special conveyors, which are all controlled with P.L.C system
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATIC INJECTOR (SIA54)
The automatic injector are the most suitables to inject bakery pieces, quickly and easy. The computer incorporated in the machine supervises all the movements, checking correct functioning, as the tray feed, dosage/injected positioning and output.  If there is no paper, or tray is not collected at the end, the machine stops, sounds a warning and displays the reason for the stop on the control screen.
It’s rapid, easy to use, precise, does not punish the mixture, does not drip and the trays remain clean.
 
TECHNICAL INFORMATION:
For trays:  Width 545- 685 - 800 cm  
Can accomodate other trays size.
Regulation quantity of mixture:  From 3 to 45 cc.
Regulable nozzles:  On request.
Recommended production: 180 trays/hour
Tank capacity: 60 l.
Weight: 210 Kg.
Dimensions: (width x base x height)  SIA-40  200 x 70 x 205 cm.
1 motor of 1/8 C.V. - mono-phase
Needs compressor.
Air consumption: 120 lt/min
Work pressure atmospheres: 6 bar
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
VACUUM CAKE COLLECTION UNIT (SV35)
It operates with air jet system and can vacuum 6x6= 36 cakes  alltogether and there is no aspiration system.Vacuum head operates synchronized with the wire band conveyor. Band conveyor is donated with brake system, and power comsumption is 0,55kw
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
EXTRA FORMAT (Optional equipment) (SV35-E)
The shape of the eyes and central breaded products that work may require changes in the new format
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
PAN TRANSPORT BANDS (SGD545)
Plates coming out of the vacuum units are transfered with the special conveyor which is made of AISI 304
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
BRUSHING MACHINE (B-36)
The unit İt provides to clean the cake pans automatically  after cooked the pans.The pan Brushing  unit is made of AISI 304 CrNi stainless steel. The cake pans are brusher by 5-6 nozzles which are placed in the top.  2.2 kW working with Gear box
 
TECHNICAL INFORMATION:
Brushing Section
Width: 645 mm                              
Length :600 mm                                           
Height : 1215 mm                                         
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
DUST REMOVER MACHINE (MA-36)
İn The last part the cake pans are Blowed air.  Machine used to clean the residue weather.
 
TECHNICAL INFORMATION:
Brushing Section
Width: 645 mm                              
Length :900 mm                                           
Height : 1215 mm                                         
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
LUBRICATION SYSTEMS** (SRS-Y)
LUBRICATION SYSTEMS
It lubricates the pans completely and oil is spreaded continuously with 5-6 nozzles. There is a pressure contolled pump unit and CrNi oil tank with heater. Also there is a filtered dropper. System consists speed controlled unit.
 
TECHNICAL INFORMATION
Width: 950 mm
Length: 800 mm
Height: 1950 mm
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
180° TURNING BELT (SB80)
It can turn and carry the products 180O  without undo lines.  It has adjustable speed poliuretan belt .  belt wideness is 600-1000 mm, and turning axle  2.500 mm.
Electric  power : 0,75 Kw.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
CAKE COOLING AND COLLECTION BAND (SB80-R)
It can turn and carry the products 180O  without undo lines.  It has adjustable speed poliuretan belt .  belt wideness is 600-1000 mm, and turning axle  2.500 mm.
Electric  power : 0,75 Kw.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
180° TURNING BELT (SB80)
It can turn and carry the products 180O  without undo lines.  It has adjustable speed poliuretan belt .  belt wideness is 600-1000 mm, and turning axle  2.500 mm.
Electric  power : 0,75 Kw.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
STACKING IN TO ONE ROW UNIT FOR THE CAKES (ORS-BS)
Cakes coming out of the vacuum units are transfered with the special conveyor which is made of AISI 304 CrNi material and band is made of  PVC. The band coated with is one layer.
It has two different conveyor system. It stackes the cakes in to one row then feeds the cakes to the packaging machines.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey