SMS600-6 + SMS 400-6 INCLINED-BLOCK WIRE DRAWING MACHINE WITH DENSER LEVER 18-20 TON 24 SAAT (ENTRY 6.00mm SORTIE 1.20mm)
 
Category
:
WIRE DRAWING MACHINES (PRO)
Product Name
:
SMS600-6 + SMS 400-6 INCLINED-BLOCK WIRE DRAWING MACHINE WITH DENSER LEVER 18-20 TON 24 SAAT (ENTRY 6.00mm SORTIE 1.20mm)
Product Description
:
This Facility yields high-quality products with simple, reliable and low-maintenance structure and special cooling systems of multi-block dry drawing wire drawing machines. This product is designed to produce Annealed and medium annealed wires used in construction iron chelation and various fields of industry for Furnace structure of Bell Type Three-Station Electrical Wire Annealing Furnace.
 
Request a Bid
Required Field:19 mt * 3 mt
Total Electricity Consumption:240 kW
Origin:TURQUE
Capacity:12 Munite la Tête de sortie (Entree 6.00mm Sortie 1.20mm)
Number of Employees:3
Required / Air, Water and Fuel:7 Bar Air Presseure 300 Lt m
Products
BLOCK WIRE DRAWING MACHINE WITH DENSER LEVER + BASKET WRAPPER + COILER (SMS600-6)
GENERAL FEATURES:
Machine body is easy to carry thanks to its robust structure, arc welded steel construction and scale pins placed for the assembly of block frames  and offers quick installation. Drawing heads and rolling mil boxes, motors, brakes, safety equipment, water feeding and return coolant pipes etc. are mounted to the body. Drawing heads are cast steel. Drawing belt surface is coated 75  mm tungsten carbide. Cooling water is fed to the drawing blocks and rolling mill boxes by a special system.
Motor power depends of the product produced. (rolling mill diameters, material hardness etc.) Ac motors are controlled by inverters having torque control release technique and this brings many advantages for them. (Low-maintenance, high power linearity,  and optimum speed linearity). Power transmission is made by belt and pulleys. Motors are mounted at the back of the body vertically with a mechanism providing easy belt tension.
There is Pneumatic and dynamic braking system on each motor for emergency and normal stops. Normal stops of the machine are realized with programmable stop times. Electrical safety prevent the operation of the machine if the safety locks of the machine are open. All electrical, electronic and electro-mechanical components are world-renowned brands; inverters for AC motors are ABB  brand and the motors are GAMAK brand.
 
TECHNICAL FEATURES  :
SMS 600 / 6 + INCLINED-BLOCK WIRE DRAWING MACHINE WITH DENSER LEVER
• Machine  Model: SMS 600 / 6.
• Block  Diameter: 600 mm.
•Total number of Rolling Mills and Blocks: 6 pcs. 1st block is vertical with upper feed. 5th block inclined.
•Input  Diameter: 5,50 mm 6,00 mm.
•Output  Diameter: 2,40 mm 3,00 mm.
•Maximum Line Speed: 0-12 m/sec with rolling mill, 18 – 20.m/sec with cassette
•Main AC  Motor Power: 37  kw  380 volt  for each block.
•Block  Features: Cast steel 1st block with upper feed and wire spirit counter. Other blocks with inclined head.
•Block Coating: Drawing belt  75 mm tungsten carbide.
• Rolling Mill Boxes Adjustment: Up, down, right, left.
• Rolling Mill Size: 43 x 27 mm.
•Rotary Rolling Mill: On first and last block.
•Denser Lever Adjustment: Pneumatic piston.
• Denser Lever Position Feedback: Analog proximity sensor.
•Drive System: specially designed steel-toothed. 6  blocks belt and pulley
•Braking: Pneumatic brake.
•Block Cooling: Water.
•Rolling Mill  Cooling: Water.
•Supply Voltage: 380 v 50 hz- 3 phases.
•Drawing Direction Optional: from left to right, or from right to left.?
•Control Panels in Blocks: Machine start.  Machine stop.  Brake selector on / off.  emergency stop. Pressure controller with denser lever.
•Control  Panel: Machine start. Machine stop – Emergency stop. Error reset  button.  touch screen.
•Control Cabin: Well-known brands and devices are used in the control cabin manufactured according to Tse  standards. Drives are PLC brand and screen is ABB  brand.
 •Safety Equipment: Machine is equipped with locked covers so as not to reach hazardous area during wire drawing.
 •Upper Housing: It is made of cage and is closed system.
 •Lighting: Protected fluorescence lighting.
 •System Showing the Circulating Water is available.
 •Flannel Frames are suitable for Micro Cassette Rolling Mill
 • Average Capacity: In Ø 2,40 mm Wire diameter,  1,500 Kg/hour X 20 = 30 TON/DAY.
 
COILER   
Number of Drums:  1 pcs with 2 stages
Drum Diameter:  ø  600 mm nodular cast iron ( hard coating ).
Coiling  Speed:  12  mt / sec. in compliance with the machine.
Motor  Power:  37  kw  380  volt.
Control  System:  denser  lever in compliance with the machine.
Coiling  System:  goose neck basket rest.
 
DECOILER:  TOWER TYPE HYDRAULIC ROLL.
SCALE BREAKING:  MECHANICAL PULLEY.
Note: Our company may make changes in the technical features of the machine when required without prior notice.
Made in Turkey
WIRE DRAWING MACHINE WITH FOUR STATIONS + COILING (SMS400-6)
GENERAL  FEATURES :
Machine body robust structure is easy to carry thanks to centering elements necessary for the assembly of block frames  and offers quick installation.
Drawing heads, rolling mill boxes, drive motors, water feeding pipes, return coolant pipes,  oil level indicators, pneumatic brakes, safety covers are mounted to the body.
Drawing heads are GGG 70  nodular cast iron.  
Drawing belt surface is TUNGSTEN  CARBIDE  coated.
Drawing heads and rolling mill housings are cooled by cooling water. 
Motor power depends on the diameter of the wire to be drawn and the material structure.
AC  motors are controlled by speed inverters with Torque control release technique.
Power transmission is made to specially designed reducers by belt and pulley.
Motors are mounted at the back of the body vertically with a mechanism providing easy belt tension.
There is Pneumatic and dynamic braking system on each motor for emergency and normal stops.
Safety switches prevent the operation of the machine if the safety covers of the machine are open.  All electrical, electronic materials used are world-renowned brands. Inverter and switch materials are ABB  brand. Operator panel has digital display mounted on the output block.
 
TECHNICAL FEATURES  :
* Machine  Model:  Sms 400-6
* Block  Structure Form: Input block is vertical. Other blocks are inclined.
* Number of Blocks: 6 pcs.
* Block  Diameter: 400 mm.
* Wire Drawing Speed: 0 – 15 m / sec speed controlled.
* Wire Input Diameter: Ø 1,90 – 3,00 mm.
*  Wire Output  Diameter: Ø 0,80 – 1,50 mm.
* Motor  Power: 3 x 11 – 3x15 kw 380 volt  gamak.
* Block Features: GGG 70  nodular cast iron 1st block vertical spirit counter, Other blocks with inclined head.
* Block  Coating: Drawing belt TUNGSTEN  CARBITE.
* Rolling Mill Boxes Adjustment: Up, down, right, left.
* Rolling Mill Housing Size: Ø 43 x 27 mm.
* Rotary Rolling Mill: Standard in input and output block.
* Denser Lever Adjustment: Pneumatic piston. anolog proximity sensor.
* Braking: Pneumatic brake.
* Block and Rolling Mill Cooling: by water.
* Feed Valve: 380 v 50 hz 3 phase
* Drawing Direction: from left to right.
* Control Panels in the Block: Machine start  button, machine stop button brake on-off latch. Emergency stop, preset button, pressure indicator, pressure switch.
* Main Control Panel:  Standard control  panel.
* Output is mounted on the Block for ease of use.
* On the Panel: Machine start  button, machine stop button. Emergency stop button, automatic  manual latch.
* Touch Screen: Line speed set, meter counter, block alarm error indicator, meter set, Pulley wrapper or coiling selector
* Control  Cabin: Control cabin is manufactured according to TSE  standards. Control  cables and motor power cables are connected to lower part of the panel. All materials used are ABB or SIEMENS brand.
* Capacity: In Ø 1.20 mm Wire Production 450  kg/hour x 24 = 10.000
 
COILER:
*  Number of Heads: 1 pcs 2-stage.
*  Head Diameter:  Ø 300 mm.
*  Head Material:  4140 steel.
*  Head Coating: Tungsten carbide.
*  Coiling Speed in conformity with the machine:  0 – 15 mt / sec.
*  Motor  Power:  18,5 kw.
*  Drive System:  Belt and pulley.
*  Wire Discharge System:  Inclined basket forced.
*  Rotating Table: Pneumatic-driven 4-station rotating table.
*  Braking:  Pneumatic brake.
*  Control  System:   In compliance with denser levered machine. 
Note: Our company may make changes in the technical features of the machine when required without prior notice.
Made in Turkey
WIRE DRAWING MACHINE WITH FOUR STATIONS + COILING (SMS400-6)
GENERAL  FEATURES :
Machine body robust structure is easy to carry thanks to centering elements necessary for the assembly of block frames  and offers quick installation.
Drawing heads, rolling mill boxes, drive motors, water feeding pipes, return coolant pipes,  oil level indicators, pneumatic brakes, safety covers are mounted to the body.
Drawing heads are GGG 70  nodular cast iron.  
Drawing belt surface is TUNGSTEN  CARBIDE  coated.
Drawing heads and rolling mill housings are cooled by cooling water. 
Motor power depends on the diameter of the wire to be drawn and the material structure.
AC  motors are controlled by speed inverters with Torque control release technique.
Power transmission is made to specially designed reducers by belt and pulley.
Motors are mounted at the back of the body vertically with a mechanism providing easy belt tension.
There is Pneumatic and dynamic braking system on each motor for emergency and normal stops.
Safety switches prevent the operation of the machine if the safety covers of the machine are open.  All electrical, electronic materials used are world-renowned brands. Inverter and switch materials are ABB  brand. Operator panel has digital display mounted on the output block.
 
TECHNICAL FEATURES  :
* Machine  Model:  Sms 400-6
* Block  Structure Form: Input block is vertical. Other blocks are inclined.
* Number of Blocks: 6 pcs.
* Block  Diameter: 400 mm.
* Wire Drawing Speed: 0 – 15 m / sec speed controlled.
* Wire Input Diameter: Ø 1,90 – 3,00 mm.
*  Wire Output  Diameter: Ø 0,80 – 1,50 mm.
* Motor  Power: 3 x 11 – 3x15 kw 380 volt  gamak.
* Block Features: GGG 70  nodular cast iron 1st block vertical spirit counter, Other blocks with inclined head.
* Block  Coating: Drawing belt TUNGSTEN  CARBITE.
* Rolling Mill Boxes Adjustment: Up, down, right, left.
* Rolling Mill Housing Size: Ø 43 x 27 mm.
* Rotary Rolling Mill: Standard in input and output block.
* Denser Lever Adjustment: Pneumatic piston. anolog proximity sensor.
* Braking: Pneumatic brake.
* Block and Rolling Mill Cooling: by water.
* Feed Valve: 380 v 50 hz 3 phase
* Drawing Direction: from left to right.
* Control Panels in the Block: Machine start  button, machine stop button brake on-off latch. Emergency stop, preset button, pressure indicator, pressure switch.
* Main Control Panel:  Standard control  panel.
* Output is mounted on the Block for ease of use.
* On the Panel: Machine start  button, machine stop button. Emergency stop button, automatic  manual latch.
* Touch Screen: Line speed set, meter counter, block alarm error indicator, meter set, Pulley wrapper or coiling selector
* Control  Cabin: Control cabin is manufactured according to TSE  standards. Control  cables and motor power cables are connected to lower part of the panel. All materials used are ABB or SIEMENS brand.
* Capacity: In Ø 1.20 mm Wire Production 450  kg/hour x 24 = 10.000
 
COILER:
*  Number of Heads: 1 pcs 2-stage.
*  Head Diameter:  Ø 300 mm.
*  Head Material:  4140 steel.
*  Head Coating: Tungsten carbide.
*  Coiling Speed in conformity with the machine:  0 – 15 mt / sec.
*  Motor  Power:  18,5 kw.
*  Drive System:  Belt and pulley.
*  Wire Discharge System:  Inclined basket forced.
*  Rotating Table: Pneumatic-driven 4-station rotating table.
*  Braking:  Pneumatic brake.
*  Control  System:   In compliance with denser levered machine. 
Note: Our company may make changes in the technical features of the machine when required without prior notice.
Made in Turkey
BELL TYPE THREE-STATION ELECTRICAL WIRE ANNEALING FURNACE  (F3ÇT)
GENERAL  FEATURES:
Outer body of the furnace is steel construction to serve for long years.
Furnace is manufactured with 3 baskets. Basket brackets are mounted on the floor at certain intervals and Furnace stops by all baskets thanks to four-motion mechanism.
The furnace moves upwards and downwards by reducer and screw. For the insulation of the furnace, fiberglass board is applied to first 3 layers, and Fiber Blanket is coated on the subsequent layers. Silicone gasket is placed on the furnace mouth circle to provide atmosphere control. Gasket is long-lasting thanks to water channels. Vacuum system and nitrogen gas compression system is applied to the Baskets on demand.
 
TECHNICAL  FEATURES:
* Machine Model: Bell Type 3-Station Electrical
* Outer body structure: Steel construction.
* Insulation: Fiberglass Fiber Blanket.
* Sealing elements: Silicone gasket on basket and furnace mouth.
* Basket Material: 301 – S Quality Stainless.
* Resistance structure: Lema resistance in  corrugated form.
* Control  system: 3 Zones thermocouple Thermostat control Full automatic.
* Total Electricity Power: 120 – 140 kw.
* Cooling system: Basket and Furnace circles are water cooled.
* Basket Diameter: 2100 mm.
* Basket capacity: Coil of 30, 6000 kg.
* Annealing Time : 4 Hours for 1st Basket.
* Basket Waiting Time inside Furnace: 4 Hours.
* Furnace Capacity:  1 Charge 6000 kg x 3 Charge = 18.000 kg / 24 Hours.
* Furnace Workspace:  10.000 x 20.000 x 6000 mm.
Note: Our company may make changes in the technical features of the machine when required without prior notice.
Made in Turkey
WIRE END OPENING, MACHINE (OPTIONAL) (S001)
BUTT WELDING MACHINE (OPTIONAL) (S002)
Can welding wire 3-8 mm
Note: Our company may make changes in the technical features of the machine when required without prior notice.
Made in Turkey
CLEANING ROLLS, MOUTH OPENING MACHINE (OPTIONAL) (S004)
Wire drawing mill are used, makes the revision process
Note: Our company may make changes in the technical features of the machine when required without prior notice.
Made in Turkey