Specification
Winder unit
Parent roll Max. width: 2850mm
Thickness of structure frame: 40mm, after treatment of stress-remove.
Design speed: 300m/min.
Guarantee production speed: 280 m/min, according to different product specification,
Finished Product Outer Dia. : 90-150mm
Finished Product Core Outer Dia. : 35-50mm
Perforating size: 90-135mm adjustable, achieved by adjusting the hand wheel (stepless adjustment
Perforating size tolerance: ±1mm
Web-Break Mode: Positive break on the machine.
One rotating perforating roll with 4 helix anvil blades mounted on it.
One fixed perforating roll with 2 dented blades, which suit for producing Toilet roll and Kitchen towel.
Rewinder unit:
it is comprised of one bottom winding roller, one back winding roller, and one rider roller.
Drive on rider roller: Servo motor
Rider roller elevator: Servo motor (control log diameter)
Log diameter tolerance: ±1mm
Log diameter setting: On Touch screen
Log total sheets setting: On Touch screen
Web tension Change: On Touch screen
Cores: Will be automatic transferred to the winding section through the core accumulator
PLC: Siemens (installed inside the electric control box)
Touch screen: Siemens
Inverter: Siemens (installed inside the electric control box)
Encoder: From Japan
Servo motor control system: Siemens ( installed inside the electric control box)
Main power: 15 KW
The components of the Winder unit:
1 Electric controlled box (independent).
1 set Main drive motor (installed on machine)
1 set rider drive servo motor ( installed on machine)
1 set rider roller elevator (control log diameter) servo motor (installed on machine)
1 set bottom winding roller servo motor (installed on machine)
1 rotating perforation roll (installed on machine)
1 fixed perforation roll (installed on machine)
1 bottom winding roller (installed on machine)
1 back winding roller (installed on machine)
1 rider roller combination (installed on machine)
1 paper-spread rubber roller (installed on machine)
1 set Automatic core pick up unit (installed on machine)
1 Set Touch Screen (installed on machine)
1 PLC controller ( installed inside the electric controlled box)
1 set inverter (installed inside the electric controlled box)
3 sets servo motors (installed inside the electric controlled box)
Function Description Of The Winder Unit:
This winder unit is continues winding, with stable running speed.
The servo motor control the web breaks on perforation area, the web breaking is clean and stable.
The servo motor control the Log diameter, with few tolerance on diameter, which can meet the subsequent production.
Perforating is clean, stable and less tolerance.
Log diameter, perforating sheets is set on the touch screen, operation is easy and reliable.
Unwinder
Max. parent roll width: 2850mm
Max. parent roll diameter:1500mm
Parent roll core inner diameter: 76.2 mm
Max. unwinding speed:350m/min.
Unwind belt : 2 pcs
Unwind belt controlled: Pneumatic
Unwind belt drive: motor with option to run clockwise or counterclockwise.
Paper web level adjustment: Manually
Parent roll tension control: Setting/adjust on touch screen.
Power:
Encoder: From Japan
Inverter: Siemens (installed inside the electric controlled box)
The components of the unwinder unit:
1 set main drive motor (installed on machine)
1 electric control box (installed on machine)
1 web break detector system (installed on machine)
1 paper roll finished inspect system (installed on machine)
2 pcs unwinding belts.(installed on machine)
1 PLC program controller (installed on machine)
1 set inverter (installed inside the electric controlled box)
Function description of the unwinder unit:
With Synchronous paper guiding roller, it can maximum lower the physics wastage of the parent roll in unwinding.
Edge-embosser unit
Max. parent roll width 2850mm
Frame thickness: 40mm
Bottom roller: A hardened counter roller
Hardness of counter roller: 58-62 degree
Edge-embosser wheels quantity: 28 sets, each set consist of 2 knurled edge embossing wheels and 1 cylinder
Edge embossing wheels: each set is controlled separately by pneumatic
Lock/adjustment on edge embossing wheels set: By coattail rail.
Motor power: 7.5KW
Encoder:From Japan
Inverter: Siemens(installed inside the electric control box)
The components of the edge-embossing unit:
1 pc edge-embossing counter roller (installed on machine)
28 pcs cylinders(installed on machine)
1 set 7.5KW motor (installed on machine)
1 set Inverter (installed on machine)
Function description of the edge-embossing unit
The edge-embossing area is beautiful and clear.
With hardened counter roller, it is durable.
The ply-bonding is stable, and the plies will not separate.
Kitchen Towel Embossing & Lamination Unit
Max. parent roll width :2850mm.
Frame thickness: 40mm
Pressure adjust : Pneumatic
Diameter of steel embosser: 394mm
Diameter of rubber roller:414mm
Embossing type: point to point or Nested(decide by buyer)
Embosser pattern technology: Engraved (Laser)
Gluing type: Glue apply on the higher portions of the embossed web.
Glue tank: stainless tank
Glue Anilox roller: steel roller
Glue application roller: rubber roller
Rotating on glue anilox roller:drived by individual motor
Glue level control: by liquid controller
Open/Close of Lamination unit: Pneumatic
Motor power: 22KW
Encoder: from Japan
Inverter: Siemens ( installed inside the electric controlled box)
The components of the embossing and lamination unit
Embosser steel roller: 2 pcs (installed on machine)
Embosser rubber roller: 2 pcs (installed on machine)
Glue anilox roller : 1 pc (installed on machine)
Glue application rubber roller:1 pc(installed on machine)
Glue tank: 1 pc (installed on machine)
Main motor : 1 pc (installed on machine)
Inverter: 1 pc (installed on machine)
Glue level controller: 1 pc (installed on machine)
Speed-reducing motor: 1 pc(installed on machine)
Function description of the embossing &lamination unit
Embossing is clear and attractive
Even glue-application on paper web.
Gluing is stable.
Toilet Roll Embossing Unit
Max. parent roll width :2800mm.
Frame thickness: 40mm
Pressure adjust : Pneumatic
Diameter of steel embosser: 394mm
Diameter of rubber roller:415-417mm
Embosser pattern technology: Engraved (Laser )
Motor power: 11KW
Encoder: from Japan
Inverter: Siemens ( installed inside the electric controlled box)
Tail-sealer
Max.parent roll width 2850mm
Log diameter:90-160mm
Tail length: 10-30mm adjustable
Tail length tolerance: ±5mm
Speed: 15 logs/min.
Glue material: water-based glue
Log diameter change: Manually
Tail-tracing : electronic/pneumatic
The Components of tail sealer
Gluing unit (installed on machine)
Tail-tracing unit (installed on machine)
1 pc inverter (installed on machine)
1 pc gluing motor (installed on machine)
1 pc tail-sealing motor(installed on machine)
1 pc glue
Function description of tail sealer
The tail sealing is ordered and beautiful.
Glue amount can be adjustable.
Log Accumulator (Including Log-unloader)
Max. parent roll width: 2850mm.
Log diameter:90-160mm
Log storage: 150 logs.
Loading speed: 20 logs/min.
The log will be automatic transferred from the tail-sealer to the accumulator.
Log unloader: the paper log will be automatic unload to the Log saw lane, 1 or 2 logs can be selective.
PLC: Siemens
Power: 4KW* 2
The components of the Log accumulator
1 individual electric controlled box.
PLC controller(installed inside the electric controlled box)
2 sets motor (installed on machine)
150 pcs log trays (installed on machine)
1 log unloader (installed on machine)
The function description of the Log accumulator
The storing speed is stable
Steel Log supporting tray can efficiently lower the impress on the logs during storing.
Automatic Log unloader, can select 1 log or 2 logs jump to the Log saw lane.
Log Saw Cutter – Log Saw
Max.parent roll width 2850mm
Finished product diameter: will send 3 sets clamp fit for diameter range from 90-150mm(customer need to specify exact diameter during this range)
Cut off length:90-300mm, Servo control, with ±1mm tolerance.
Cutting surface vertical tolerance:±1.5mm
Lanes: 2 lanes
Maximum Machine speed: 150 cuts/min.
Operating speed: 150 cuts/min. when cut off length is 230mm, speed is 100 cuts/min. When cutting toilet rolls with weight 180-200g , speed is 80-100 cuts/min.
Blade diameter: 610mm
Blade-Lubrication: Automatic
Blade-sharpening: With automatic blade wear compensation.
Grinder dust elimination: Automatic
Blade disk height compensation: Manually
Cutting: By 1 blade, circular running.
PLC: Siemens (installed inside the electric controlled box)
Touch screen: Siemens (installed inside the electric controlled box)
Inverter: Siemens (installed inside the electric controlled box)
Motor power: Blade disk 4kw, blade motor 7.4kw,Servo motor: 3kw.
The components of the Log saw
1 Individual electric controlled box
1 set blade sharpening and grinding dust removing unit (installed on machine)
1 Servo motor (installed on machine)
1 Paper dust ventilator (installed on machine)
1 PLC controller (installed inside the electric controlled box)
1 Inverter (installed inside the electric controlled box)
1 Touch screen (installed on the electric controlled box)
The Function description of the Log saw
The cutting speed is stable, it can continuously cut in 2 lanes
The grinder dust removing unit can keep the cutting surface of the toilet roll clean.
Core Winder
Can produce 2 plies or 4 plies paper core.
Kraft paper roll width 65-85mm
Kraft paper roll grammage:180-350gsm
Base paper layer grammage:80gsm
Max.core thickness: 2mm
Max. core- forming speed:80 m/min.
Core inner dia. 36-50mm
Core cutting: Clean cut, with tolerance ±0.5mm.
Core length tolerance: ±2mm
Core winding mandrel : 2 pcs ( customer decide the diameter).
Core cutting: Controlled by Servo motor
Parent roll stands: 3 stands, Max.dia. of parent roll:1000mm
Gluing: 1 set gluing unit
Base paper layer lubrication: Automatic
The components of the Core winder
1 Servo motor control the core cutting (installed on machine)
1 Core-forming motor (installed on machine)
1 set pneumatic core-forming belt tensioner (insalled on machine)
1 set cutter unit (installed on machine)
1 Base paper lubrication unit (installed on machine)
1 core transporting unit
1 glue-application unit
3 stands.
1 PLC controller (installed on machine)
1 Touch screen (installed on machine)
The Function description of core winder
The core-forming speed is high and the quality is stable.
Cutting is order and less tolerance.
Core Accumulator (including core transporting unit)
Core transfer: Through steel tray unit.
Core-storage: Open-type Core accumulator.
Core-exit: Automatic
The components of core winder
1 core-sending motor (installed on machine)
1 core-exit motor (installed on machine)
1 PLC controller (installed on machine)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in China