Category
:
SOFT DRINKS FILLING LINE
Product Name
:
SOFT DRINKS FILLING LINE 6000 Bhp 1 LT
Product Description
:
 
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Products
FRUCTOSE RECEPTION UNIT ()
1 FRUCTOSE RECEPTION UNIT
1,1 2 FRUCTOSE STORAGE TANK
CAPACITY: 10.000 LT
TYPE: CYLINDRICAL VERTICAL
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 3
INSULATION: ROCK WALL
2 ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
1,2 LOBE PUMP
CAPACITY: 5.000 LT/H
FREQUENCY INVERTER
2 SYRUP PREPARATION & PASTEURIZATION UNIT
2,1 1 SYRUP PREPARATION TANK
CAPACITY: 10.000 LT
TYPE: CYLINDRICAL VERTICAL TYPE
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 1
1 ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
2,2 1 MIXING TANK
CAPACITY: 300 LT
TYPE: CYLINDRICAL VERTICAL TYPE
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 1
ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
2,3 1 DOSING PUMP
CAPACITY: 3.000 LT/H
DIAPHRAGM PUMP
2,4 1 CENTRIFUGAL PUMP
CAPACITY: 10.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.
PASTEURIZED SYRUP UNIT ()
PASTEURIZATION UNIT
CAPACITY: 5.000 LT/H
TEMPERATURE PROGRAM
SODA INLET : + 30 - 35 oC
PASTEURIZATION : + 95 oC
SODA OUTLET : +25 - 30 oC
HOLDING TIME: 30 SECONDS
Pasteurizer is designed for "SODA" production.
The pasteurization temperature and the outlet temperature will be controlled automatically through the PLC.
BALANCE TANK, 1 PC.
The pump under the SYRUP storage tank will pump the SYRUP into our balance tank.
(pump and tank is out of our scope of supply)
The balance tank is with the hygienic cover. The balance tank will be cleaned automatically through the CIP head.
The level of the  inside the balance tank will be controlled by the pressure transmitter.
MATERIAL : AISI 304 STAINLESS STEEL
ACCESSORIES;
CIP HEAD
SYRUP INLET NOZZLE
SYRUP OUTLET NOZZLE
WATER INLET NOZZLE
PRESSURE TRANSMITTER
CENTRIFUGAL PUMPS, 1 PC
The pumps are selected with the program according to the pressure drops and flow.
BALANCE TANK PUMP, 1 PC
PROJECT CODE: PP1
HEAT EXCHANGER, 1 SET
3 SECTION HEAT EXCHANGER.
- Regeneration Section I
- Pasteurization Section
- Cooling Section
PLATES
AISI 316
PRODUCER: GEA
GASKET
NBR
PRODUCER: GEA
HOT WATER PUMP, 1 PC
The pumps are selected according to the pressure drops and flow.
HOT WATER PUMP - I
PROJECT CODE: HWP1
CAPACITY: 10.000 Lt/h
AUTOMATIC PRODUCT VALVES, 1 SET
All automatic product valves will be controlled through the PLC.
PROJECT CODE: PV1
PRODUCER: GEA
TYPE: UNIQUE SINGLE SEAT VALVE
AUTOMATIC UTILITY VALVES, 1 SET
All automatic utility valves will be controlled through the PLC.
PROJECT CODE: UV1 (STEAM)
PRODUCER: SAMSON / GERMANY
TYPE: PROPORTIONALLY CONTROLLED VALVE
PROJECT CODE: UV1 (ICE WATER)
PRODUCER: SAMSON / GERMANY
TYPE: PROPORTIONALLY CONTROLLED VALVE
TEMPERATURE TRANSMITTERS, 4 PCS
PROJECT CODE: TT1
LOCATION: PASTEURIZATION
TYPE: RESISTANCE THERMOMETER
PROJECT CODE: TT2
LOCATION: SYRUP OUTLET
TYPE: RESISTANCE THERMOMETER
PROJECT CODE: TT3
LOCATION: HOT WATER
TYPE: RESISTANCE THERMOMETER
PROJECT CODE: TT4
LOCATION: TAB WATER
TYPE: RESISTANCE THERMOMETER
HOT WATER PREPARATION UNIT, 1 SET
The product is not in contact with the steam directly. The generated hot water which is max. 2 oC above the
pasteurization temperature will transfer the heat to the syrup.
The temperature of the hot water is controlled by PLC, if the temperature exists the set value the pasteurizer
gives alarm and start the CIP procedure automatically.
PLATE HEAT EXCHANGER, 1 PC.
PRODUCER: GEA
GLOB VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
STEAM FILTER, 1 PC
PRODUCER: VALFTEK / ITALY
CONDENSTOP, 1 PC
PRODUCER: AYVAZ / TURKEY
CONDENSATE VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
STEAM MANOMETER, 1 PC
PRODUCER: PAKKENS
EXPANSION TANK, 1 PC
CAPACITY: 8 LT
PRODUCER: REFLEX / GERMANY
AIR VENTIL, 1 PC
PRODUCER: PAKKENS
SOFTENED WATER VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
SOFTENED WATER FILTER, 1 PC
PRODUCER: ECA
PRESSURE REGULATOR, 1 PC
PRODUCER: PAKKENS
NON RETURN VALVE, 1 PC
PRODUCER: ECA
TAB WATER COOLING SECTION UNITS, 1 SET
The proportionally controlled tab water ( at 18 'C) valve will be controlled to set the outlet temperature of the syrup
 PROJECT CODE: UV1 (TAB WATER)
PRODUCER: SAMSON / GERMANY
TYPE: PROPORTIONALLY CONTROLLED VALVE
WATER FILTER, 1 PC
PRODUCER: ECA
WATER VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
FLOW EQUIPMENT, 1 SET
BUTTER FLY VALVES, SLEEVE, ELBOW, TEE PARTS AND MOUNTING PIPES ARE IN COMPLIANCE
WITH DIN 11850 NORM. THE SURFACE SMOOTHNESS IS LESS THAN 0,8 mM THERE IS NO RISK
 OF FORMING MICROORGANISM. EQUIPMENT HAS BEEN MADE OF AISI 304 STAINLESS STEEL
 FRAME, 1 PC
The pasteurizer will be skid mounted on a stainless steel frame.
MATERIAL: AISI 304
ERECTED ON ADJUSTABLE LEGS
LEG CARRYING PLATES.
CONTROL PANEL, 1 PC
MATERIAL: AISI 304
VENTILATION: EXIST
AUTOMATION
TOUCH PANEL
15" PC
PLC
VIPA / GERMANY
ELECTRICAL ELEMENTS
SIEMENS / GERMANY
AUTOMATIC PRODUCT VALVES
GEA
AUTOMATIC UTILITY VALVES
SAMSON / GERMANY
AUTOMATIC FLOW CONTROL SYSTEM, 1 SET
FLOWMETER, 1 PC, GEA / GERMANY
FREQUENCY INVERTER, 1 PC, SIEMENS / GERMANY
PASTEURIZED SYRUP STORAGE TANK
CAPACITY: 10.000 LT
TYPE: CYLINDRICAL VERTICAL
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 1
ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
AROMA BARREL EMPTYING PUMP
CAPACITY: 500 LT/H
CENTRIFUGAL PUMP
CAPACITY: 10.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.
SODA FILLING TANK
CAPACITY: 10.000 LT
TYPE: CYLINDRICAL VERTICAL
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 1
ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
CENTRIFUGAL PUMP
CAPACITY: 10.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.
CIP UNIT ()
CIP UNIT
ALCALI TANK
CAPACITY: 2.000 LITERS
TYPE: CYLINDRICAL VERTICAL TYPE
LEGS: ADJUSTABLE
MATERIAL: AISI 316
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
ACCESSORIES;
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
ACID TANK
CAPACITY: 2.000 LITERS
TYPE: CYLINDRICAL VERTICAL TYPE
LEGS: ADJUSTABLE
MATERIAL: AISI 316
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
ACCESSORIES;
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
WATER TANK
CAPACITY: 2.000 LITERS
TYPE: CYLINDRICAL VERTICAL TYPE
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
ACCESSORIES;
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
CENTRIFUGAL PUMP
CAPACITY: 15.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
 THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.
CIP RETURN PUMP
CAPACITY: 15.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.
MIXSER (SIYOTU) MACHINE ()
1.Mixes the water,syrup and CO2 at the desired value and delivers the mixture to filling machine.
2.Used for de-aerateing the water, mixing and carbonating.
3.Parts of the machine which are in contact with the product and the bottle is made of 
4.stainless steel and appropriate plastic for health.
5.Electrical equipments will be TELEMECANIQUE and ALLEN BREDLEY brand.
6.Pneumatic equipments of the machine will be İTALİ brand.
7.Mixing ratio is ranged from 1:3,5 to 1:5,5.
8.Proportioning accuracy is +/- 0,05 Brix.
9.Mixing temperature is max. 100C.
10.Composed of 3 pieces of valf and 3 pieces of pump.
11.Control system is synchronous with filling machine.
12.Water inlet pressure is 5 bar.
13.CO2 inlet pressure is between 8-16 bar.
RINSING-FILLING-OFF MACHINE MONOBLOCK ()
1.Working system of the machine is rotary type.
2.The machine has 18 rinser, 24 filling and 6 closing unit.
3.Parts of the machine which touches the goods and the bottle is made of stainless steel and appropriate plastic for health.
4.Speed of the machine is controlled with variable speed drive.
5.Electrical hardware is set on the same body with the machine.
6.Machine height is adjusted with electrical motor.
7.The movement of the conveyor is synchronous with the machine.
8.During filling process, bottles are held from neck in order to be filled.   
9.Screwed cap is used in the closing unit.
10.The machine is covered with protective frames according to the “CE” norms.
11.The cap feeder works automatically.
12.Inlet of the machine conveyor has bottle stopper system.
13.Closing unit’s working system is “Pick&Place”, and the torque adjustment is magnetic.
14.PLC hardware of the machine can be adjusted by the means of modem connection.
15.The filling system is vacuumless, and also can fill the bottle easily whatever the bottle’s weight is.
16.Pneumatic equipments of the machine will be İTALİ brand.
17.Electrical equipments will be TELEMECANIQUE and OMRON brand.
18.PLC system will be OMRON , FATEC  brand.
19.PLC hardware of the machine can be adjusted by the means of modem connection from anywhere else.
CAP ELEVATOR ()
1.AISI 304 stainless steel
2.Conveyor belt is made of plastic material suitable for foodstuff rules.
3.Conveyor belt upper cover is made of transparent flexyglass in order to see the cap   flow easily.     
4.System is mobilize and active moving.
OPP LABELLING MACHINE ()
1.The machine body is made of st platinası, are coated with stainless steel over 304k.
2. Mechanical chassis legs and the body is completely made of stainless steel materials.
3. Mechanical belt at the entrance to the flow of bottles of bottles of regular spirals are.
4. Bottled flow automatically or manually on demand is to cut the bottle stopper.
5. the machine's existing filling lines, the easiest way to make connections and to prevent tipping the bottle, pass the bottle ready to use tape.
6.Label roll automatically stops when finished
7. Mechanical tension labels in attempt to stop the lift arm
8. the label roll off the machine stops automatically braking system
9.Label the carrier drum, only the glue of the recipient the opportunity to change
10.Bottle according to the flow acceleration and deceleration mode automatically
11.Touch screen, easy to use instant
12. To enter and you can change the screen size from the tag
13.PLC control system of cutting height on four labels combine with the desired extent.
14. Four labels to bring the cutting height to the desired extent.
BOTTLE CONVEYORS ()
1.Conveyors sides are produced 2,5 mm stainless steel.
2.Conveyors equipments are ARDOLET or UNI brand.
3.Conveyors speed is adjusted by variable speed drive.
4.Conveyors  sides are designed in order not to damage labels.
5.System has automatic-lubrication.
6.Conveyors have sensors in order to work automaticaly
7.Conveyors are controlled by PLC system.
AIR BOTTLE CONVEYORS ()
1.Cheeks, hair bands are manufactured from 1. 5  mm stainless steel.
2.ARDOLET as conveyor systems and equipment products are used in UNI.
3.Fan motor produces bottles with the air sent to the desired location.
4.Side conveyors available in the bottle will be designed not to harm.
5.Sensors will accumulate on the bottle conveyor
BOTTLE DATE CODING ()
Enregistrement de 100 messages
Chaque message enregistre 240 caractères
3 lignes de caractère d’écriture
La possibilité d’écrire le logo
La possibilité de choisir des symboles et des caractères spéciales
Le codage se fait avec l’utilisation de laser. l’encre n’est pas utilise
PALLET STRECH WRAPPER ()
1.Body of the machine is made of ST. material with EPOXY paint.
2.Pallets are wrapped with nylon.
3.Nylon stretch tension is automatically adjustable.
4.Automatically stops when over of wrapping.
5.Electrical equipments of panel are TELEMEQANİC brand.