PASTEURIZATION UNIT
CAPACITY: 5.000 LT/H
TEMPERATURE PROGRAM
SODA INLET : + 30 - 35 oC
PASTEURIZATION : + 95 oC
SODA OUTLET : +25 - 30 oC
HOLDING TIME: 30 SECONDS
Pasteurizer is designed for "SODA" production.
The pasteurization temperature and the outlet temperature will be controlled automatically through the PLC.
BALANCE TANK, 1 PC.
The pump under the SYRUP storage tank will pump the SYRUP into our balance tank.
(pump and tank is out of our scope of supply)
The balance tank is with the hygienic cover. The balance tank will be cleaned automatically through the CIP head.
The level of the inside the balance tank will be controlled by the pressure transmitter.
MATERIAL: AISI 304 STAINLESS STEEL
ACCESSORIES;
CIP HEAD
SYRUP INLET NOZZLE
SYRUP OUTLET NOZZLE
WATER INLET NOZZLE
PRESSURE TRANSMITTER
CENTRIFUGAL PUMPS, 1 PC
The pumps are selected with the program according to the pressure drops and flow.
BALANCE TANK PUMP, 1 PC
PROJECT CODE: PP1
HEAT EXCHANGER, 1 SET
3 SECTION HEAT EXCHANGER.
- Regeneration Section I
- Pasteurization Section
- Cooling Section
PLATES
AISI 316
PRODUCER: GEA
GASKET
NBR
PRODUCER: GEA
HOT WATER PUMP, 1 PC
The pumps are selected according to the pressure drops and flow.
HOT WATER PUMP - I
PROJECT CODE: HWP1
CAPACITY: 10.000 Lt/h
AUTOMATIC PRODUCT VALVES, 1 SET
All automatic product valves will be controlled through the PLC.
PROJECT CODE: PV1
PRODUCER: GEA
TYPE: UNIQUE SINGLE SEAT VALVE
AUTOMATIC UTILITY VALVES, 1 SET
All automatic utility valves will be controlled through the PLC.
PROJECT CODE: UV1 (STEAM)
PRODUCER: SAMSON / GERMANY
TYPE: PROPORTIONALLY CONTROLLED VALVE
PROJECT CODE: UV1 (ICE WATER)
PRODUCER: SAMSON / GERMANY
TYPE: PROPORTIONALLY CONTROLLED VALVE
TEMPERATURE TRANSMITTERS, 4 PCS
PROJECT CODE: TT1
LOCATION: PASTEURIZATION
TYPE: RESISTANCE THERMOMETER
PROJECT CODE: TT2
LOCATION: SYRUP OUTLET
TYPE: RESISTANCE THERMOMETER
PROJECT CODE: TT3
LOCATION: HOT WATER
TYPE: RESISTANCE THERMOMETER
PROJECT CODE: TT4
LOCATION: TAB WATER
TYPE: RESISTANCE THERMOMETER
HOT WATER PREPARATION UNIT, 1 SET
The product is not in contact with the steam directly. The generated hot water which is max. 2 oC above the
pasteurization temperature will transfer the heat to the syrup.
The temperature of the hot water is controlled by PLC, if the temperature exists the set value the pasteurizer
gives alarm and start the CIP procedure automatically.
PLATE HEAT EXCHANGER, 1 PC.
PRODUCER: GEA
GLOB VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
STEAM FILTER, 1 PC
PRODUCER: VALFTEK / ITALY
CONDENSTOP, 1 PC
PRODUCER: AYVAZ / TURKEY
CONDENSATE VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
STEAM MANOMETER, 1 PC
PRODUCER: PAKKENS
EXPANSION TANK, 1 PC
CAPACITY: 8 LT
PRODUCER: REFLEX / GERMANY
AIR VENTIL, 1 PC
PRODUCER: PAKKENS
SOFTENED WATER VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
SOFTENED WATER FILTER, 1 PC
PRODUCER: ECA
PRESSURE REGULATOR, 1 PC
PRODUCER: PAKKENS
NON RETURN VALVE, 1 PC
PRODUCER: ECA
TAB WATER COOLING SECTION UNITS, 1 SET
The proportionally controlled tab water ( at 18 'C) valve will be controlled to set the outlet temperature of the syrup
PROJECT CODE: UV1 (TAB WATER)
PRODUCER: SAMSON / GERMANY
TYPE: PROPORTIONALLY CONTROLLED VALVE
WATER FILTER, 1 PC
PRODUCER: ECA
WATER VALVE, 1 PC
PRODUCER: VALFTEK / ITALY
FLOW EQUIPMENT, 1 SET
BUTTER FLY VALVES, SLEEVE, ELBOW, TEE PARTS AND MOUNTING PIPES ARE IN COMPLIANCE
WITH DIN 11850 NORM. THE SURFACE SMOOTHNESS IS LESS THAN 0,8 mM THERE IS NO RISK
OF FORMING MICROORGANISM. EQUIPMENT HAS BEEN MADE OF AISI 304 STAINLESS STEEL
FRAME, 1 PC
The pasteurizer will be skid mounted on a stainless steel frame.
MATERIAL: AISI 304
ERECTED ON ADJUSTABLE LEGS
LEG CARRYING PLATES.
CONTROL PANEL, 1 PC
MATERIAL: AISI 304
VENTILATION: EXIST
AUTOMATION
TOUCH PANEL
15" PC
PLC
VIPA / GERMANY
ELECTRICAL ELEMENTS
SIEMENS / GERMANY
AUTOMATIC PRODUCT VALVES
GEA
AUTOMATIC UTILITY VALVES
SAMSON / GERMANY
AUTOMATIC FLOW CONTROL SYSTEM, 1 SET
FLOWMETER, 1 PC, GEA / GERMANY
FREQUENCY INVERTER, 1 PC, SIEMENS / GERMANY
PASTEURIZED SYRUP STORAGE TANK
CAPACITY: 10.000 LT
TYPE: CYLINDRICAL VERTICAL
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 1
ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
AROMA BARREL EMPTYING PUMP
CAPACITY: 500 LT/H
CENTRIFUGAL PUMP
CAPACITY: 10.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.
SODA FILLING TANK
CAPACITY: 10.000 LT
TYPE: CYLINDRICAL VERTICAL
LEGS: ADJUSTABLE
MATERIAL: AISI 304
SURFACE FINISH: SANITARY, FOOD GRADE
WELDING METHOD: TIG
NUMBER OF WALL: 1
ACCESSORIES;
CIP NOZZLE: SPRAY BALL
STIRRER: FULL STAINLESS STEEL ROD
SUITABLE FORM FOR COMPLETE MIXING
VENTILATION: PERFORATED FILTER TYPE
TOP MANHOLE : ¢ 400
CENTRIFUGAL PUMP
CAPACITY: 10.000 Lt/h
THE PUMP IS MADE OF AISI 304 STAINLESS STEEL.
THE PUMP IS SUITABLE FOR FOOD INDUSTRY WITH THE HYGIENIC DESIGN.
WITHIN THE INTERNAL GEOMETRY AND O-RING DESIGN IT IS POSSIBLE
TO CLEAN BYE PLC.
THE COVER OF THE ELECTRIC MOTOR IS AISI 304 STAINLESS STEEL.
THE CENTRIFUGAL PUMP DESIGN ENSURES GENTLE PRODUCT TRANSFER.
THE DESIGN OF THE PUMP ENSURES EASY MAINTENANCE AND MECHANICAL
SEAL CHANGING.
THE HIGH PERFORMANCE OF THE PUMP IS CREATED BY THE SPECIAL DESIGN
OF THE IMPELLER AND THE BODY.