SMCM-16 CONTINUOUS COMPRESSION MOLDING RODUCTION LINE 7500-8200 PCS/HR
 
Category
:
MACHINES FOR PLASTIC COVER
Product Name
:
SMCM-16 CONTINUOUS COMPRESSION MOLDING RODUCTION LINE 7500-8200 PCS/HR
Product Description
:
 
Request a Bid
Required Field:500 m2
Total Electricity Consumption:380V/3PH/50HZ, 220V/1PH/50HZ
Origin:TURQUE
Capacity:7500-8200pcs/hr
Number of Employees:3 PERSON
Required / Air, Water and Fuel:10 Bar Air Presseure
Products
CAP COMPRESSION MOLDING MACHINE WITH 16-CAVITY COMPRESSION MOLD (SMCM-16)
For producing the plastic caps, the injection molding
system is the traditional way and  Plastic
just worked with this system in the past years while
we are already seeking the better solution for our
customers. In 2011, Smargon launch the brandnew
product, SMCM (cap compression molding
system) for plastic closures, a new alternative
solution for our customers who need to produce the
caps.
Controlled by Siemens PLC, actions carried out by
the Omron frequency convertors, YUKEN hydraulic
rotary compression system & hydraulic mold
open/close system, the special designed extruder
with efficiency heating unit, plus our huge
experience in the caps’ injection molding & concern
on closures development and testing ensures
extremely high level of this new product suitability.
In one words, SMCM cap compression molding
system can offer you an advantage within the
compression in terms of lower production costs and
product better quality.
Less Energy Consumption
Lower heating temperatures required in the
plasticization in the cap compression and
accordingly the energy consumption of the heating
elements will be less. As the result, the cooling
requirement for heat occurred is less. So, low heat
energy requirement and low cooling energy
requirement make overall energy savings per cap
produced can be as high as 45% comparing with
that by injection molding.
Products Have No Gate
Due to there is no injection point in the compression
molding, it bring a flat surface in the cap product,
which guarantees better aesthetic appearance and
printing results.
At the same time, also due to no injection point,
there is no strain put on the molten resin to be
formed under the high pressure, the molding
pressure for cap forming being equal, which
provides mechanical properties and a consistency
Model: SMCM-16
Mold cavities:16
Capacity:7500-8200pcs/hr
Cap diameter:20-35mm
Cap height:10-30mm
Material available: PP, HDPE, LDPE
Motor power:11kw
Heating power:9kw
Installation power:20kw
Voltage Standard:380v/3ph/50hz
Air consumption:0.9m3 /min, 8bar
Cooling water for mold:6500Kcal/hr (3hp)
Cooling water for hydraulic oil:6500Kcal/hr (3hp)
Machine dimension:2660x1200x2000mm
Electical cabinet dimansion:800x400x1800mm
Machine weight:2.1ton
AUTOLOADER (SAL-460)
Autoloader is the one for conveying material over long distance. To suit to the different conveying application, Smargon Plasrtic can provide the variety model of autoloader for customer's kind selection. Standard features include automatic filter cleaning, stainless steel bowl, cloth filter, microprocessor control and motor overload protection.
Model: SAL-460
Motor type: induction
 Motor power (kw):0.75
Conveying capacity(kg/hr):300
Dimensions(L*W*H):450*450*780

 

AIR-COOLING TYPE WATER(SHINI BRAND) (SIC-8A)
SIC-A series of air-cooled industrial Chillers use a single closed-loop design for pressurised refrigerant and are intended for plastic industry. The precision temperature control is required when cooling mold temperature to achieve higher quaility of the product surface finish lower cycle time. The compact and moveable characteristics are best for machine side cooling. Working under the basic principle of heat exchange, they are mostly used with industrial processes that require flow of precisely controlled chilled water. The high pressure water pump with large flow is available for PET preform injection process.
Features:
The tube-in shell condenser design for quick heat transfer and excellent heat radiation.
Refrigeration loop controlled by high & low pressure switches.
High/Low pressure safety relay protects the compressor.
Freeze protection valve is installed for compressor safety.
The proper three phase pump size matches your process flow and pressure requirement.
The drying filter cleans and dries the refrigerant to protect the system from moisture or other contaminants.
Equipped with inslated watre tank
R22 refrigerant used as standard for efficient cooling
Refrigernation capacity KW:19.08
Kcal/hr:16405
Compressor kw:5,5
HP:8
Refrigerant: Control mode Thermostatic expansion valve
Type:R22
Evaporator: type Tube-in-shell style
Typei:Tube-in-shell style
Condensor:type 0.36
Blower(kw):85
Water tank(L):1.35
Pump: Power(kw):100
Flow(L/min)                     
Working pressure(Bar):2,5
Total power: Kw 7,2      
Dimensions:
L(mm)1582
W(mm):740                      
H(mm):1350
Weight:kg426
                                              

 

LP AIR COMPRESSOR (SW-2.0/10)
Low pressure air compressor
In stretch-blow molding process, low pressure air compressor will be used to supply compressed air for machine’s action. According to the different requirement in the various blow moling case, Piston type and screw type. Piston type low pressure air compressor:
energy-saving type
air-cooled
advantages of simple and compact structure
low oil consumption
low noise
steady operation
excellent performance
long service life
easy maintenance
Prime motor power (kw):15
Rated Speed (R/min):890
Air Delivery (M3/min):2,0
Working pressure (Mpa):1,2
Air Reservoir (M3):0.36
Dimension (L x W x H) mm:1800x860x1600
LP AIR DRYER &FILTER (SMLY-204)
Unique air treatment design with more strengthen, 50% over the mark
Famous brand components, high stability, high applicability, high efficiency
Compact & integration configuration, compact layout plant, only 20% of the common linearity arrangement
Friendly Air cooling type pre-cooler arranged, save the invest, energy usage and low pressure drop
Uniform rearward water drain device, taking the silage away more easy
Only one replaceable part-filter core element, simple installation, easy operation
Multiform protect system ensure the safe working
Unique bypass design and convenience for maintenance
Air treatment capacity(m3/min):2,0
Air outlet pressure(Mpa):1.35
Cgrade filtrating precision:max. residual oil content 5ppm, solid particle ３ūｍ
Tgrade filtrating precision:max. residual oil content 1ppm, solid particle 1ūｍ
Agrade filtrating precision: max. residual oil content 0.01ppm, solid particle 0.01ūｍ
Machine dimension:1,2*0,7*1,2
CUTTING MACHINE (WITH AUTOMATIC CAP FEEDING SYSTEM) (HYS6A)
FOLDING MACHINE (WITH AUTOMATIC CAP FEEDING SYSTEM) (HYF12A)
MASTERBATCH DOSER (SCM75-12)
SCM series volumetric doser are suitable for auto-proportional mixing of new material, regrind, master batch and additives. The microprocessor accurately controls rotation of high precise dosing screws to squeeze out material with an accuracy of 1% from set point
Feature:
Everlasting data memorizer and setting storage
Use brushless DC motor and free from maintenance
Microprocessor control, intelligent and accurate in calculcation
External signals can be directly interfaced with the control box
Dosing screw are chrome plated for durability
Comprised by standard modules fro ease cleaning, disassembly and interchangeability
Three-tubes hopper magnet is equipped at the base of the doser to absorb metal impurities to protect the equipemts in next step.
Specification
Output capacity(kg/hr):0,2~8
Motor power(w):60
Motor speed(rpm):0~3000
Gear Ratio:75,1
Screw external Dia.(mm):14